Plowed with the truck for three years and was always having issues with the push button 4wd, kept taking it back to the gm dealer, during this time i replaced 1 actuator, 1 push button switch, 1 tccm, and 2 transfer case shifter motors first one was on warranty. My 1997 ford explorer 4x4 doesnt have either of these mirrors and the auto. Evtm electrical and vacuum troubleshooting manual ford motor company. The frame rails on the ford explorer are spaced wider than they are on a ford ranger. Youll have to take this in to consideration during your swap to make sure the transfer case clears the frame. Page 1 1998 f150250 workshop manual page 1 of 74 section 30807a. How to buy a used explorer four wheeler four wheeler network. Automatic to manual swap my 94 ranger is going to be needing a motor swap in the spring, i found a donor truck with a bad frame rust, cracks etc. A 9397 case out of a ranger or 9194 case out of an explorer will be. After this 1997 transfer case was removed from a ford explorer we pulled the casing to inspect the damage to find out what the issue was. Now it always pops 5 or 6 times when accelerating from a stop. It used to just make the noise when i accelerated quickly.
This 1997 explorer started because i previously had a 1997 ranger that i built to race tough tr ucks. Transfer cases shop by make ford transfer cases transfer cases transfer cases shop by model number. Rebuilt remanufactured replacement transfer cases with 12 month, unliminted mileage warranties are available for the following vehicles. Ford explorer questions transmission swap cargurus. On the highway, if i floor it, it pops very quickly 5 to 10 times a second. Hydraulic clutch bleeding procedure ford explorer, ranger. How to troubleshoot the 4wheel drive on a ford f350 4x4. Ford explorer transfer were cases utilized the following transfer case models. Bw4406 manual transfer case, aussie locker, torsen ls, 4. Not that there arent parts that cross over between the two, but the case and internal shifting mechanisms are different. Sort out your ford f150s 4wd problems with our repair howtos and learn how to use your 4wd system correctly. Learn how to keep the f150s 4wd in top shape with our technical articles here. For years the ford explorer was the bestselling suv in the country, yet you rarely.
It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. Manual transfer case shift on new 150 s ford f150 forum 1997 ford ranger 4x4 won t change 4x4 lights blink 6 times when should the. Complete auto transmissions for 1997 ford explorer ebay. Will my transfer case, transmission, and my differential in. Is there a adapter to put on so i can still have a manual transmission in my truck, and also, will my drivetrain. Get the best deals on complete auto transmissions for 1997 ford explorer when you. Advanced adapters atlas ii transfer case ford explorer. Now 6 monthes later,the transfer case,which came off of a 1997 explorer with 60,000 miles on it,is going bad. Failed 1997 ford explorer transfer case problems was making noise, find out whats wrong duration. Youll have to take this in to consideration during your swap to. Apr 11, 20 last fall my electronic transfer case decided not to allow me into 4low.
Transfer case 4x4 parttime electric shift fits 9597 explorer 666301 fits. Complete auto transmissions for 1997 ford explorer. It is drivers drop and it was available with a couple different low range ratios. Ford explorer and ford ranger forums serious explorations. Bw54, bw4403, bw4404, bw4405, bw4410, bw4411, bw4412 and bw4414. I purchased a 1 owner,used 1997 ford explorer in april 2004. Weather your looking for rebuilt transfer cases, remanufactured transfer cases, new transfer cases or transfer case parts, the following table is provided to assist you in identification of your existing transfer case model number. Esof to manual 4x4 shift lever kit the diesel stop.
Last fall my electronic transfer case decided not to allow me into 4low. The ford explorer was introduced in march 1990 for the 1991 model year. I want to swap in a 2006 ford expedition with the 5. Ive had a popping noise coming from the transfer case for 18 months. How to install replace 4x4 transfer case shift motor ford explorer, size. Ford has replaced its manually locking fronthub and fourwheel drive truck transfer case system with a pushbutton system that it calls touch drive.
Common transfer cases guide picking high and low ranges. Cup style front output yoke, flat flange rear output yoke, 4. We also cover the ford ranger, explorer sport trac, mercury mountaineer. The ford dana 20 transfer case is gear driven with a cast iron case. High to low most popular title manufacturer newest oldest availability 20 per page 40 per page 80 per page 120 per page 200 per page page of 4.
Ford ranger bronco explorer m5r1 m5od 5 speed manual transmission. Remanufactured transfer cases, rebuilt like new randys. To be sure check tag typically located on rear of transfer case, near where the rear drive shaft exits. The borg warner part time transfer case was utilized by ford motor company in 1995 to 1999 in the explorer. We also cover the ford ranger, explorer sport trac, mercury mountaineer, lincoln aviator, mazda navajo, mazda pickups, and the aerostar. The fourwheel drive system is going to add some weight. So im thinking about taking everything from the manual truck and swapping it into my 94 automatic. Choose to waive or pay core fee, then click update price button. Unfortunately i didnt get any pics of the actual transfer case swap, but its. Complete auto transmissions for 1997 ford explorer for. Failed 1997 ford explorer transfer case problems was making. Is there a adapter to put on so i can still have a manual transmission in my truck, and also, will my drivetrain be able handle that much horsepower. Ive always hated the electronically activated portion of my 4wd system, so i decided to get rid of it.
Get the best deals on manual transmission parts for ford ranger when you shop the largest online selection at. This item dorman 600807 transfer case motor dorman 600928 transfer case shift motor for select ford lincoln models 4wd transfer case shift motor actuator for 20032005 ford explorer 19952003 ford ranger mazda b2300 b3000 b4000 19982001 b2500 replace part number 600807 1l5z7g360a black. Transfer case general information 1998 f150250 workshop manual diagnosis and testing procedure revision date. I would probably go with swapping the transfercase. That is to say that for every revolution of the transmission output shaft, the front and rear transfer case outputs rotate one revolution. Manual operation bw 54 electric transfer case ford explorer.
Transfer case warner 54 manual shift id 2l54ba fits 0103 ranger 1167644 fits. Drivetrain tech manual transfer case are all the bw54 transfer. Plowed with the truck for three years and was always having issues with the push button 4wd, kept taking it back to the gm dealer, during this time i replaced 1 actuator, 1 push button switch, 1 tccm, and 2 transfer case shifter motors first one was on. Ford explorer questions transfer case swap cargurus. Randys now carries remanufactured transfer cases under our zumbrota brand. Transfer case problems of the 1997 ford explorer sport. Like can i still use my stock transmission in my truck with a adapter put on to fit the engine. Feb 09, 2018 after this 1997 transfer case was removed from a ford explorer we pulled the casing to inspect the damage to find out what the issue was.
Jun 16, 2014 this 1997 explorer started because i previously had a 1997 ranger that i built to race tough tr ucks. It has 7 wires to the transfer case motor, then it has 2 sensors with 3 wires a piece. Many questions arise when considering any engine swap. If you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end.
Control trac transfer case modification brown wire modification. Fullsize ford truck transfer cases blue oval trucks. Many have chosen to use the bw4406 which is a manual transfer case found on the 1997 2003 ford f150. Aftermarket exhaust and intake systems are a given, but. I just did this swap on my 1997 xlt disposed the 4405 boat anchor for a. In an effort to attract family buyers, a fourdoor version was developed alongside the twodoor launched the same. Individual component parts are available as well, including gear clusters, chains, input shafts. In 1991, the ford explorer was introduced, retiring the bronco ii models. Transmission swap have a 1999 eddie bauer, 4wd, auto trans wreverse gear. Failed 1997 ford explorer transfer case problems was.
Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. The touch drive system is operated using an electric shift selector switch located on the instrument panel. After careful inspection several items were damaged. Ford explorer control trac transfercase modification. Forums for each generation of the ford explorer and explorer sport trac. Im guessing all i would need is the manual 4x4 transfer case, front. Ford explorer 4wd with manual shift transfer case 1995, transfer case rebuild kit by skf. Now a manual transfer case requires quite a bit of work. Manual transfer case swap ranger forums the ultimate. When my mechanic had it on the lift,he saw that the transmission had already been rebuilt. This item dorman 600807 transfer case motor dorman 600928 transfer case shift motor for select fordlincoln models 4wd transfer case shift motor actuator for 20032005 ford explorer 19952003 ford ranger mazda b2300 b3000 b4000 19982001 b2500 replace part number 600807 1l5z7g360a black. Get the best deals on manual transmission parts for ford ranger when you. View and download ford f150 1998 workshop manual online.
The nv273 can not be converted to the manual stick. Call 8002161632 and let us help save you some money. Ford ranger transmission swap options replacing a manual transmission with a different manual transmission. Many have chosen to use the bw4406 which is a manual transfer case found on the 19972003 ford f150. Buy high quality used 1997 ford explorer transfer case cheap and fast. Designed utilizing the latest technology, this product by skf features premium quality and will perform better than advertised.
Ford ranger transmission swap options the ranger station. A4ld, 4r70w, 4r44e, 4r55e, 5r44e, 5r55e, m5od, bw 54, control trac, gem, awd. The borg warner bw4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. All our 1997 ford explorer transfer case inventory come with a 1year warranty, free shipping and 30day money back guarantee. Its not often that youll need to use it in situations where theres pavement, but if you ever venture offroad, its a life. I bought my 03 2500hd ecsb about 4 years ago, low mileage rust free truck with service history from the dealer. To better compete against the chevrolet s10 blazer and jeep cherokee midsize sportutility vehicles, ford sought to replace the ford bronco ii with a vehicle sized closer to its competitors. Electronic transfer case no more, convert it to manual. Ford ranger questions 1997 ford ranger v8 swap cargurus. This swap imo goes hand in hand with the manual hub conversion giving.
View and download ford explorer 1997 owners manual online. If your driveline system parts are in need of repair, dont compromise the performance and safety of your car with suspect, offbrand replacement parts from the. Transmission swap 15 answers have a 1999 eddie bauer, 4wd, auto trans wreverse gear out have a chance to get e4od auto trans out of 1997, f150, 4wd, will it work with out any major modifications. When i got mine i just popped off the old hubs and slid the new ones on and i was done. Add to that increased weight the rotational drag and inertia of a 4wd axle and transfer case, and youre looking at a serious drop in performance without further modification. Manual transmission parts for ford ranger for sale ebay. The 9701 model years lack a true 2 wheel drive option. The 1997 ford explorer has 12 nhtsa complaints for the power train.
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